TEKUNI / Wire and cable processing

Fully automatic wire processing machines

A fully automatic machine feeds, cuts, strips, crimps, inserts seals and marks the wire without an operator – and checks quality at every step. The result is higher output, less scrap and the same quality on every wire, whatever the shift. Tekuni supplies the full Komax range in Bulgaria, with configuration, commissioning, training and local service.

Choose a technology

Product catalogue

Omega 850

A wire harness machine for single and twisted wires. Single wires 0.13–2.5 mm², twisted pairs up to 0.75 mm², automatic insertion into connectors.

C1340

C1340 Crimp Module – Crimp module for fully automated lines with CFA+/CFA crimp force monitoring, reducing scrap and enabling fast changeovers.

C1360

C1360 Crimp Module – Alpha/Gamma crimp module with convenient automatic crimp height adjustment for improved usability and consistent quality.

C1370

C1370 Crimp Module – Fully automatic crimp module with CFA+/CFA monitoring for low scrap and high throughput via fast changeovers.

C1380

C1380 Crimp Module – Alpha 560 crimp module for broad cross-sections 2.5–16 mm², supporting large-wire applications.

S1441

S1441 Seal Module – High-speed seal insertion module designed to increase throughput, process stability and quality for standard and mini seals.

mci 792

mci 792 Sleeve Module – Module for precisely and reliably loading single and double wires with different sleeve types.

AEH-LS

AEH-LS Ferrule Module – Ferrule module for loose ferrules on pre-stripped wires with sensor monitoring for ferrule presence and process security.

MIL Crimp CM03

CM03 MIL Crimp Module – MIL crimp module for automated wire processing machines, reliably handling loose and turned pin/socket terminals.

X1582

X1582 Twisting Unit – Precise twisting of strand ends from 0.03 mm², with twisting lengths from 2 mm, for subsequent tinning.

X1585

X1585 Fluxing/Tinning Module – Lead-free tinning with reliable fluxing; multiple nozzles expand application coverage for stable wire-end finishing.

X1592

X1592 Sleeve Module – HMI-compatible sleeve module offering high flexibility and process stability, processing more than 70 sleeve types per unit.

Product changeover in seconds

On an automatic machine a changeover means loading a program, not resetting the mechanics. With automatic crimp applicator change, developed by Komax together with TE Connectivity, a change takes about one minute, and Komax reports up to 50 % more output per shift.

Start with one machine, expand in stages

You do not need a full line on day one. Alpha 520 is a good first machine for frequent product changes; process modules add operations to an existing machine, and TM4000 links individual machines into a line. Tekuni plans the configuration with you based on real volumes.

Frequently asked questions

When does full automation make sense?

When volumes grow, the number of variants is high, or customers require documented quality for every wire. Tekuni calculates the payback from your products and volumes.

Can the machine connect to ERP or MES?

Yes. Komax machines exchange production data with ERP and MES systems through the WPCS and MIKO interfaces.

Can an existing machine be upgraded?

In most cases, yes – with extra crimp, seal or marking modules. Tekuni checks compatibility by serial number.