TEKUNI / Wire and cable processing

Fully automatic wire processing machines

A fully automatic machine feeds, cuts, strips, crimps, inserts seals and marks the wire without an operator – and checks quality at every step. The result is higher output, less scrap and the same quality on every wire, whatever the shift. Tekuni supplies the full Komax range in Bulgaria, with configuration, commissioning, training and local service.

Choose a technology

Harness and panel linesKomax Omega and Zeta for finished harnesses and control cabinet wires.Automatic crimping machinesKomax Alpha, Gamma and CrX for double-sided crimping from 0.13 to 95 mm².Twisting machinesKomax Sigma for UTP pairs at up to 5 m/s.Coaxial and data cablesSchleuniger CoaxCenter and Komax Lambda for Automotive Ethernet and coax.High-voltage cablesKomax Lambda 141 and 240 for EV cables.Process modulescrimp, seal, ferrule, sleeve and tinning modules for Komax machines.

Product catalogue

Komax Alpha 520 – wire processing machine

Alpha 520

High-mix wire processing machine optimized for variable batch sizes, broad length and cross-section ranges, and efficient changeovers for productivity.

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Komax Alpha 530 — automatic wire crimping

Alpha 530

Fully automatic wire processing machine for crimping and seal insertion on both sides, designed for 0.13–6 mm² with stringent quality demands.

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Komax Alpha 550 – automatic crimping machine

Alpha 550

Fully automatic wire processing machine delivering high output at strong unit economics and premium crimp/seal quality on both sides for 0.13–6 mm².

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Komax Alpha 550 G2 – double-sided crimping machine

Alpha 550 G2

Efficient platform for scale production, designed for large volumes and automated batch manufacturing.

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Komax Alpha 560 – large-wire crimping machine

Alpha 560

Fully automatic wire processing machine for wires with cross-sections up to 16 mm², with terminal crimping and seal insertion on one or both ends, built for demanding applications.

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Komax Alpha 565 – modular crimping machine

Alpha 565

Flexible wire processing machine for special processing with up to seven stations, supporting 0.13–6 mm² and complex end configurations.

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Komax Gamma 450 – compact crimping machine

Gamma 450

Compact, fully automatic wire processing machine for two-end crimping/sealing, supporting 0.13–4 mm² with consistent output.

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Komax CrX-44HD – heavy-duty crimping machine

CrX-44HD

Heavy-duty wire processing machine for copper and aluminum wires up to 95 mm², supporting fully automatic crimping up to 70 mm² for demanding production.

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Schleuniger CoaxCenter 6000 Plus – coaxial cable processing

CoaxCenter 6000 Plus

Premium coax and wire processing with tinning and twisting plus scalable six-station configurations for top-tier output quality.

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Komax Sigma 688 – automatic wire twisting machine

Sigma 688

Fully automatic production of twisted wires at up to 5 m/s with reliable OEM quality for high volumes.

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Komax Sigma 688 ST – twisting with end fixing

Sigma 688 ST

Automatic twisting and tape fixing of both ends in one step – for safe transport and less manual handling.

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Komax Sigma 688 LTT – low torsion utp twisting

Sigma 688 LTT

Fully automatic UTP production using Komax's patented low torsion twisting (LTT) process.

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Product changeover in seconds

On an automatic machine a changeover means loading a program, not resetting the mechanics. With automatic crimp applicator change, developed by Komax together with TE Connectivity, a change takes about one minute, and Komax reports up to 50 % more output per shift.

Start with one machine, expand in stages

You do not need a full line on day one. Alpha 520 is a good first machine for frequent product changes; process modules add operations to an existing machine, and TM4000 links individual machines into a line. Tekuni plans the configuration with you based on real volumes.

Frequently asked questions

When does full automation make sense?

When volumes grow, the number of variants is high, or customers require documented quality for every wire. Tekuni calculates the payback from your products and volumes.

Can the machine connect to ERP or MES?

Yes. Komax machines exchange production data with ERP and MES systems through the WPCS and MIKO interfaces.

Can an existing machine be upgraded?

In most cases, yes – with extra crimp, seal or marking modules. Tekuni checks compatibility by serial number.